Determining the Critical Bulking Agent Requirement For Municipal Biosolids Composting

Abstract
Air space within municipal biosolids composting feedstock is an important design and operating consideration. Bulking agents, such as woodchips, are required to ensure adequate air space levels are maintained. The purpose of the study was to report on the use of bench-scale air space tests to identify the critical bulking agent requirement (CBAR). CBAR was defined as the minimum amount of bulking agent required to maintain adequate pore space oxygen levels. Bench-scale air space tests were correlated to full-scale windrow composting performance, particularly pore space oxygen levels. Four volumetric ratios of municipal biosolids and woodchips were tested ranging from 1:1 to 1:4 (biosolids:wood-chips). The traditional soil physics methodology was used to determine total air space (TAS). A new step was added to the method which allowed one to also determine the free air space (FAS) within the sample. In addition, the effect of compaction on TAS and FAS was also investigated. Windrows were monitored for pile temperature and pore space oxygen concentration. At the end of the run, maturity, fecal coliform density, and the presence of salmonella were determined. The heavy metal content of the feedstock material, finished compost, and recycled woodchips were also determined. For the materials tested, biosolids and woodchips, the CBARs, to achieve a FAS of ≥20% and a minimum pore space oxygen content of ≥5%, were estimated as 1:2.5 and 1:2.8 (biosolids:woodchips; vol:vol), respectively. Assuming a target pore space oxygen level of > 5%, the recommended air space value depended on the test method used, and ranged from 26 to 61%. Bench-scale air space values were found to correlate to windrow pore space oxygen levels and operating temperature. A significant thermophilic period was not observed in any of the recipes tested. It was speculated this was caused by the coarse particle size of the woodchips. Based on the observations of the metal contents of the materials used in this investigation, the metal content of recycled material should be considered when evaluating the advantages and disadvantages of using recycled woodchips as a bulking agent.

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