Using a Biocell to Measure Effect of Compressive Settlement on Free Air Space and Microbial Activity In Windrow Composting

Abstract

This paper describes the first equipment developed to include compressive loads in a physical model of the composting environment. This new type of composting reactor was named a biological load cell, or biocell for short. Our hypothesis was that the exclusion of compressive settlement in existing physical models may lead to errors if the data is used to design full-scale windrow composting facilities. Municipal biosolids were mixed with three organic amendments (wood chips, straw, and leaves) to yield mixture moisture contents of 55%. Compressive settlement analyses were completed by subjecting the mixtures to loads of 0, 4.3, 8.6, and 12.9 kPa using biocells. The effect of compressive settlement on microbial activity was investigated using the biosolids:leaf mixture under loaded (12.9 kPa) and unloaded conditions. The settlement behavior of all three mixtures was found to fit established soil compaction equations and new equations were developed to represent the vertical free air space (FAS) and bulk density profiles in composting systems. The FAS profiles indicated that existing physical models do not simulate the FAS conditions within a composting matrix and significant differences in microbial activity were observed between loaded and unloaded biocells. The microbial activity differences were attributed to the reduced FAS within the loaded biocells, which, in consequence, lead to lower pore space oxygen concentrations. It proved difficult, however, to simulate the air flow regime within a windrow composting matrix. To further develop the biocells, there is a need to investigate the in-situ stress conditions and natural draft ventilation rates of full-scale windrow systems. While further work is required to perfect the biocells as a physical model of the windrow composting environment, it has demonstrated its potential use for FAS analysis and as a standard bulk density apparatus. Using biocells, it is recommended that FAS curves be developed for a wide range of feedstock recipes. The biocell apparatus could also be developed as a standard bulk density test apparatus. Other important conclusions drawn from the work include: leaves should not be used as a bulking agent; wood chips showed superior bulking properties and are recommended for use in very high (3.7 m) windrows; straw showed intermediate bulking properties and should not be used for high windrows without further investigation; for all materials, compaction occurred rapidly after each incremental load, suggesting that windrow turning will do little to alleviate a low FAS problem associated with an incorrect composting recipe.