Effect of B Content on Sintering Behavior of Nd–Fe–B Ternary Alloy Powder

Abstract
Effects of B content on the sintering behavior of Nd15Fe85−xBx (x=4–10 at%) alloy powders were investigated through microstructural observations, and measurements of DTA, linear shrinkage and magnetic properties. In the case of x≥6 at%, a liquid phase forms from ternary eutectic reaction of Nd-rich, Nd2Fe14B and Nd1.1Fe4B4 phases at 938 K. While the shrinkage below 1300 K is very small because of a lack in the amount of liquid phase, remarkable shrinkage occurs when the sintering temperature is raised above 1300 K. On the other hand, in the case of x2Fe17 phases at 963 K. In this case, shrinkage starts rapidly corresponding to the appearance of liquid phase and continues at a constant rate to higher temperatures. This is probably due to increase of the amount of liquid phase and the reaction between Nd2Fe17 and Nd2Fe14B phases, causing the liquid flow and solution-precipitation.