Improved Oil Recovery in Carmópolis Field: R&D and Field Implementations

Abstract

Summary: Carmópolis field, in northeastern Brazil's Sergipe/Alagoas basin, is the country's largest onshore oil accumulation at 253 × 106 m3 original oil in place (OOIP) and a current total oil production of 2880 m3/d. Discovered in 1963, it was quickly put into primary production. Waterflooding followed in 1971 at the central portion of the field. The combination of adverse fluid mobility ratio, reservoir heterogeneity, and the lack of proper selective injection led to the quick decline of production; however, a major program of selective plugging, stimulation, and selective injection was able to stabilize production immediately. Waterflooding was then extended to the entire main block of the field. The well pattern was changed from five- to nine-spot arrangement, with a corresponding downsizing in well spacing and injection rates. Carmópolis also was subjected to an intense improved oil recovery (IOR) campaign with pilot tests on polymer flooding, steam-flooding and in-situ combustion. The history of Carmópolis field and the significance of waterflooding to oil production in Brazil, with approximately 2000 × 106 m3 OOIP currently submitted to this method of recovery, led to the selection of Carmópolis as the target for one of the projects in the PRAVAP (Petrobras Strategic IOR Program) portfolio. The scope of this project included a review of the waterflooding operation through improved reservoir characterization and flow simulation, as well as the investigation of other IOR methods that might reverse the declining production trend. This paper reviews the IOR history of Carmópolis field and summarizes the outcome of the PRAVAP project that led to the approval of field implementations worth U.S. $34 million net present value (NPV).