Industrial Particle Size Measurement Using Light Scattering

Abstract
The precise knowledge of particle size and particle size distribution is fundamental to the control of a wide variety of industrial processes. Processing steps as diverse as crystallization, grinding, emulsification, and atomization, produce particles in the size range .1 to 1000 micrometers in diameter. While the object of some processes may be the production of particles of specified sizes, e.g., abrasives and glass beads, other processes may require particle size control for process efficiency, e.g., crystallization, and still others for control of final product quality, e.g., minerals, cement, and ceramics. In many processes more than one of these reasons may be important. A line of instruments has been developed using light scattering to measure various parameters of particulate distributions. These instruments employ laser illumination of a flowing stream of particles, producing Fraunhofer diffraction patterns which are processed both optically and electronically with unique, proprietary techniques. Various parameters of the particle size distribution are measured. The measurement is both rapid and precise. This paper will cover the importance of particle size measurements in various processes, different types of measurement methods, and the application of light scattering technology to size determinations in wet slurries and dry powders. A number of specific applications will be discussed encompassing minerals grinding, Portland cement, and rolling mill emulsions. Some references will be made to energy savings through automation.