Smaller is tougher

Abstract

“Smaller is stronger” is now a tenet generally consistent with the predominance of evidence. An equally accepted tenet is that fracture toughness almost always decreases with increasing yield strength. Can “smaller is tougher” then be consistent with these two tenets? It is taught in undergraduate engineering courses that one design parameter that allows for both increased strength and fracture toughness is reduced grain size. The present study on the very brittle semiconductor silicon proves this exception to the rule and demonstrates that smaller can be both stronger and tougher. Three nanostructures are considered theoretically and experimentally: thin films, nanospheres, and nanopillars. Using a simple work per unit fracture area approach, it is shown at small scale that toughness is inversely proportional to the square root of size. This is supported by experimental evidence from in situ electron microscopy nanoindentation at length scales of less than a micron. It is further suggested that dislocation shielding can explain both strength and toughness increases at the small scales.