Biomechanics of polyaryletherketone rod composites and titanium rods for posterior lumbosacral instrumentation

Abstract

Interest is increasing in the development of polyaryletherketone (PAEK) implants for posterior lumbar fusion. Due to their inherent physical properties, including radiolucency and the ability to customize stiffness with carbon fiber reinforcement, they may be more advantageous than traditional instrumentation materials. Customization of these materials may allow for the development of a system that is stiff enough to promote fusion, yet flexible enough to avoid instrumentation failure. To understand the feasibility of using such materials in posterior lumbosacral instrumentation, biomechanical performances were compared in pure moment and combined loadings between two different PAEK composite rods and titanium rods. Four human cadaver L3-S1 segments were subjected to pure moment and combined (compressionflexion and compression-extension) loadings as intact specimens, and after L-4 laminectomy with complete L4-5 facetectomy. Pedicle screw/rod fixation constructs were placed from L-4 to S-1, and retested with titanium, pure poly(aryl-ether-ether-ketone) (PEEK), and carbon fiber reinforced PEEK (CFRP) rods. Reflective markers were fixed to each spinal segment. The range of motion data for the L3-S1 column and L4-5 surgical level were obtained using a digital 6-camera system. Four prewired strain gauges were glued to each rod at the level of the L-4 screw and were placed 90° apart along the axial plane of the rod to record local strain data in the combined loading mode. Biomechanical data were analyzed using the ANOVA techniques. In pure moment, when compared with intact specimens, each rod material similarly restricted motion in each mode of bending, except axial rotation (p < 0.05). When compared with postfacetectomy specimens, each rod material similarly restricted motion (p < 0.05) in all bending modes. In combined loading, rod stiffness was similar for each material. Rod strain was the least in the titanium construct, intermediate in the CFRP construct, and maximal in the pure PEEK construct. Pure PEEK and CFRP rods confer equal stiffness and resistance to motion in lumbosacral instrumentation when compared with titanium constructs in single-cycle loading. The carbon fiber reinforcement reduces strain when compared with pure PEEK in single-cycle loading. These biomechanical responses, combined with its radiolucency, suggest that the CFRP may have an advantage over both titanium and pure PEEK rods as a material for use in posterior lumbosacral instrumentation. Benchtop fatigue testing of the CFRP constructs is needed for further examination of their responses under multicycle loading.