Seeded emulsion polymerization of styrene

Abstract

The kinetics of the seeded emulsion polymerization of styrene, with the swollen radii of the seed ranging from 44 to 79 nm, have been measured dilatometrically. The conversion against time curves displayed an increase in the instantaneous rate of polymerization, followed by an apparent steady state domain. These measurements permitted for the first time the direct evaluation of the kinetic parameters that govern both the entry of free radicals into the latex particles and the first-order loss of free radicals from the particles. The latter rate coefficient was found to vary with the inverse square of the swollen particle radius, as expected for the diffusion controlled exit of free radicals from the particles. The magnitudes of the observed entry rate coefficients, when coupled with their dependence upon the initiator concentration, suggest that free radical capture by the seed particles was relatively inefficient. The capture efficiency increased significantly, however, with decreasing initiator concentration if the number of seed latex particles was held constant. The results obtained show clearly that the average number of free radicals per particle can be < 1/2 for styrene emulsion polymerizations under suitable conditions (e.g., low initiator concentrations and/or small particle sizes). Thus styrene can follow Smith—Ewart case 1 kinetics. The validity of the interpretation of the data is strongly supported by the excellent agreement with literature values obtained for various kinetic parameters. A background initiation process that causes the emulsion polymerization of styrene to proceed in the absence of added initiator was detected. This appears to be the emulsion polymerization analogue of the thermally induced bulk polymerization of styrene.