Van der Waals bonding of GaAs epitaxial liftoff films onto arbitrary substrates

Abstract

Epitaxial liftoff is an alternative to lattice-mismatched heteroepitaxial growth. Multilayer AlxGa1−xAs epitaxial films are separated from their growth substrates by undercutting an AlAs release layer in HF acid (selectivity ≳108 for x≤0.4). The resulting AlxGa1−xAs films tend to bond by natural intermolecular surface forces to any smooth substrate (Van der Waals bonding). We have demonstrated GaAs thin-film bonding by surface tension forces onto Si, glass, sapphire, LiNbO3, InP, and diamond substrates, as well as self-bonding onto GaAs substrates. In transmission electron microscopy the substrate and thin-film atomic lattices can be simultaneously imaged, showing only a thin (20–100 Å) amorphous layer in between.