Process Optimization and Die Design of Hydromechanical Calendering Based on Wireless Network Communication and IoT

Abstract

Aiming at the problem of the study, of high error probability in the practical application of traditional hydromechanical calendering process, the hydromechanical calendering process is optimized based on wireless network communication. GPRS or LORaipot-IOT wireless communication mode is adopted to calculate the impact kinetic energy of hydromechanical calendering, and the simulation model of hydromechanical calendering is built based on AMESim. The characteristics of hydromechanical calendering are analyzed. The oil pressure is controlled by setting the pressure adjusting valve and adjusting the spring pressure to realize the optimization of the hydromechanical calendering process. On this basis, the grinding tool is designed, and the clearance between punch and die is reserved to prevent the blank from cracking. The experimental results show that the error probability of hydromechanical calendering with the optimized design process is significantly lower than that of the control group, which can solve the problem of high error probability of traditional hydromechanical calendering process in practical application and meet the application requirements. Conclusions. Hydraulic mechanical calendering may be used to calendar different plastic materials, with a blank thickness of 0.5-3mm, according to the technologys operating principle, test production, and foreign data. Thicker sheets may be calendered with adequate hydraulic pressure. For the form of parts, the optimum effect is that the projectile, cone, etc. section vary from small too big. For the section does not change or smaller parts also have an impact? Some pieces with an interior concave shape and bottom and side stiffeners are difficult to the calendar. Hydromechanical calendering technologies make it easier to create these pieces.