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Implementation of Six Sigma to Minimize Reject Gusset Difference and Fold in the Blowing Process

Nuur Apriliani Rahayu, Sugeng Santoso

Abstract: PT. Elastis Reka Aktif including companies engaged in manufacturing made from rHDPE (recycling High Density Polyethylene). The problem that often occurs is that the achievement of the Not Good Key Point Indicator exceeds the tolerance given by management by 1%. Therefore, improvements were made using the Six Sigma method and the Failure Mode Effect Analysis method in order to get the priority of improvement targets. The first improvement proposal given to the company is for RPN 280, namely the material characteristics are not homogeneous by proposing a re-design of the silo which is in the pelletizing process and the fourth is RPN 252 where the roll takeup and winder positions are not parallel, namely by providing area boundaries in order to minimize the position not being aligned. parallel. After providing a proposal for each potential problem and socializing it to the production side, it is hoped that it can reduce the reject rate in the blowing process.
Keywords: tolerance / minimize / made / parallel / RPN / blowing / Reject / Six Sigma

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